Acceleron Solutions
Great Place To Work Certified (Jun 2026 - Jun 2027) India
INDUSTRIAL SOLUTIONS • FLEET TELEMATICS

Tyre Health Management

Acceleron develops and implements Tyre Health Management solutions designed to optimize tyre performance, extend service life, and improve fleet safety. Combining sensor-based telematics, structured inspection schedules, and predictive analytics, our solutions help organizations manage tyre health across heavy off-highway machinery, mining trucks, and industrial transport fleets while controlling operating costs and preventing unexpected failures.

Operational Framework

Predictive Tyre Telematics for Heavy Fleets & Haulage

Tyres represent one of the single largest recurring operational expenses for heavy machinery and mining haul trucks. Acceleron's Tyre Health Management platform combines wireless IoT telemetry, structured pit-stop inspection apps, and algorithmic wear modeling to maximize hours before scrap.

Continuous TPMS
Wireless pressure & heat tracking
CPH Cost Modeling
Full lifecycle unit economics
Tyre Health At A Glance

Maximizing Heavy Fleet Uptime

  • Eliminates sudden catastrophic blowouts on haul roads and sites.
  • Enforces strict pressure compliance through automated deviation alerts.
  • Detects alignment and suspension abnormalities early via wear patterns.
  • Seamlessly integrates with WOMS and SAP PM for maintenance dispatch.
Capabilities & Features

Core Modules & Telematics Architecture

Engineered for off-highway trucks, mining equipment, port handlers, and industrial transport fleets.

Wireless Telematics

TPMS (Tyre Pressure Monitoring Systems)

Real-time wireless monitoring of tyre pressure and internal operating temperatures across all wheel positions.

Enterprise Module
Digital Profiling

Tread Depth & Wear Analytics

Digital profiling to track wear patterns, identify mechanical alignment issues, and forecast replacement schedules.

Enterprise Module
Real-Time Alerts

Pressure & Temperature Compliance

Automated alerts for under-inflation, over-inflation, and thermal overload conditions on active routes.

Enterprise Module
CPH Optimization

Lifecycle Cost Tracking (CPH)

Comprehensive cost-per-hour (CPH) tracking for individual tyres across the entire fleet from commissioning to retread.

Enterprise Module
Fleet Lifecycle Execution

4-Phase Operational Workflow

Continuous monitoring, automated exception thresholds, scheduled rotation, and predictive retread planning.

01
Continuous Telematics
Wireless TPMS sensors stream pressure and temperature readings every few seconds to onboard gateways.
02
Automated Exception Alerts
Thermal spikes or pressure drops instantly trigger priority dashboard notifications and driver alerts.
03
Maintenance Intervention
System automatically dispatches scheduled service requests for pressure top-up, rotation, or alignment.
04
Retread & Replacement
Predictive tread-wear analytics forecast remaining lifespan, optimizing retread timing and parts ordering.
Measurable P&L Value

Delivered Business Benefits

Direct cost savings and safety enhancements validated across demanding mining and logistics sites.

+25% Longevity

Extended Operating Life

Extended tyre operating life through optimal pressure and temperature management.

Verified Outcome
Zero Blowouts

Reduced Blowout Risk

Reduced risk of unexpected tyre blowouts on active haul roads and factory floors.

Verified Outcome
Lower CPH

Lower Overall Expenditure

Lower overall tyre expenditure through proactive monitoring and lifecycle management.

Verified Outcome
100% Reliable

Improved Fleet Safety

Improved fleet safety and operational reliability across demanding industrial duty cycles.

Verified Outcome
Ready For Deployment

Optimize Fleet Tyre Life & Cut Haulage Costs

Schedule a technical session with our fleet telematics specialists to discuss sensor hardware integration, CAN bus connectivity, and CPH dashboards.